Bhatiri ndiyo chikamu chepakati chemotokari yemagetsi, uye kuita kwayo kunoita kuti tekinorodhi zviratidzo senge hupenyu hwebhatiri, kushandiswa kwesimba, uye hupenyu hwebasa hwemotokari yemagetsi. Iyo bhatiri tray mune bhatiri module ndiyo yakakosha chikamu chinoita mabasa ekutakura, achidzivirira, uye kutonhora. Iyo Modular Battery yakarongedzwa muBattery Tray, Yakagadziriswa pane chassis yemotokari kuburikidza nebhatiri tray, sezvakaratidzwa mumufananidzo 1. Sezvo iyo yakaiswa pasi pemotokari yemotokari uye nzvimbo yekushanda ndeye hutsinye, iyo bhatiri tray Inoda kuve nebasa rekudzivirira kukanganisa kwebwe uye puncture kudzivirira iyo bhatiri module kubva mukukuvara. Iyo bhatiri tray chinhu chakakosha kuchengetedza chikamu chemotokari yemagetsi. Izvi zvinotevera zvinosuma maitiro ekuumba uye kuumbwa kwekugadzirwa kwealuminium alloy bhatiri mateya emotokari yemagetsi.
Mufananidzo 1 (Aluminium Alloy Battery Tray)
1 process kuongororwa uye kugadzirwa dhizaini
1.1 kukanda kuongorora
Iyo Aluminium Alloy Battery Tray yeMotokari Yemotokari inoratidzwa mumufananidzo 2. Iyo Yakazara Yemukati ndeye 1106mm】 56mm Izvo zvinyorwa ndeche356-T6, TENSILE Simba
Mufananidzo 2 (Aluminium Alloy Batri Tray)
1.2 Kuongorora kuongorora
Dzvinyiriro yakaderera yekukanda nzira yakakosha yekukanda pakati pekumanikidza kukanda uye kurema kukanda. Izvo hazvingove nezvakanakira kushandisa simbi kuumbwa kune vese, asi zvakare vane hunhu hwekuzadza kuzadza. Dzvinyiriro dzakaderera dzinokandirwa zvine zvakanakira kuderera-kumhanya kuzadza kubva pamusoro, nyore kudzora uye kupaza mhou. Pasi pekudzvinyirirwa kwakaderera kufa, iyo aluminium inozadzwa zvakanaka, uye iyo yekukandira nekumanikidzwa kwakasimba, uye kutaridzika kwakanaka kunogona kuwanikwa, izvo zvakakodzera kuumba hombe dzakatetepa .
Zvinoenderana neicho mechancal zvivakwa zvinodikanwa nekukanda, iyo yekukanda zvinhu ndeye356, iyo inogona kusangana nezvinodiwa zvevatengi mushure meT6 kurapwa,
1.3 Kudurura hurongwa
Tichifunga nezvehunhu hwehukuru hwehukuru uye hwakatetepa castings, magedhi akawanda anoda kugadzirwa. Panguva imwecheteyo, kuitira kuti uve nechokwadi chekuzadza kwakapfava kweiyo aluminium, kuzadza nzira kunowedzerwa pahwindo, iyo inoda kubviswa nekugadzirisa-kugadzirisa. Zvirongwa zviviri zvezvirongwa zvegadziriro yekudururira zvakagadzirwa munguva yekutanga, uye chirongwa chimwe nechimwe chakafananidzwa. Sezvinoratidzwa mumufananidzo 3, chirongwa 1 1 mashonga 9 magedhi uye anowedzera nzira dzekudyisa pahwindo; Scheme 2 magedhi matanhatu anodururira kubva kudivi rekukandwa kuti riumbwe. Ongororo yeCae yekufungidzira inoratidzwa mumufananidzo 4 uye nhamba 5 of castings.
Mufananidzo 3 (kuenzanisa kwezvirongwa zviviri zvekuita zvekumanikidza kudzvinyirira
Mufananidzo 4 (tembiricha yemunda wekuenzanisa panguva yekuzadza)
Mufananidzo 5 (kuenzanisa kweanodzvinyirira porosity kuremara mushure mekusimbisa)
Mhedzisiro yezvirongwa zvepamusoro miviri inoratidza kuti mvura aluminium muCavity muCavity In Modersel Kuzadza Kwekutanga, uye iyo yakafungidzirwa kupatsanurwa kwekukanda kwekukanda yakagadziriswa nekusimbisa kutonhora uye dzimwe nzira.
Zvakanakira zvirongwa zviviri: Kutonga kubva pakudziya kweiyo aluminium panguva yekuzadza kwekupedzisira, tembiricha yekupera kwekukandwa nehurongwa hwekuronga . Iyo yekukanda yakaumbwa ne scheme isina gedhi rakasara senge scheme 1. Drinkage porosity iri nani pane iyo yeiyo yechirongwa 1.
Zvinokuvadza zvezvirongwa zviviri: nekuti gedhi rakarongwa pakukandwa kuti riumbirwe muzvirongwa, kuchave negedhi rakasara pakukanda, dzichawedzera 0.7ka tichienzanisa neyekutanga kukanda. kubva pakudziya kwemvura aluminium muhurongwa hwechirongwa Iyo chaiyo mamiriro, uye kuchave nedambudziko rekunetseka mukukanda kuumbwa.
Yakasanganiswa nekuongororwa kwezvinhu zvakasiyana-siyana, chirongwa 2 chakasarudzwa segadziriro yekudurura. Tichifunga nezvekukanganisa kweChirongwa chechipiri, hurongwa hwekudurura uye hurongwa hwekudziya hwakagadzirirwa muumbi dhizaini. Sezvinoratidzwa mumufananidzo 6, iyo inosvinura inosvinudzwa inowedzerwa, iyo inobatsira pakuzadza kwemvura aluminium uye inoderedza kana inoderedza kana inodzivirira kuitika kwekuremara muzvinhu zvakaumbwa.
Mufananidzo 6 (Optimized Furing System)
1.4 Kutonhorera system
Zvikamu zvekunetseka-zvinyararire uye munzvimbo dzakakwirira dzemichero dzekuita dzinoda kudzikisira kana kudyiswa zvakanyatsonaka kana kudyiswa kuti udzivise kupatsanura kana kupaza. Iyo Basic Wall Bikenness yekukanda iri 4mm, uye kusimbiswa kuchikanganiswa nekushambadzira kwekunyungudika kwechiumbwa pachayo. Zvezvikamu zvacho zvakakosha, sisitimu inotonhorera iri mumufananidzo 7 Kuumbwa kubva kure kubva kure kunopera kumucheto kunopera, uye gedhi uye rinobuda rinosimbiswa pakupedzisira kuzadzisa iyo yekupa mari. Chikamu chine thicker wall gobvu inotora nzira yekuwedzera mvura inotonhora kune iyo isa. Iyi nzira ine mhedzisiro iri nani mukukanda chaiko kwekukanda uye kunogona kudzivisa shrinkage porosity.
Mufananidzo 7 (Kutonhorera System)
1.5 Exaust System
Sezvo iyo Cavity yekudzvinyirirwa yakaderera kufa ichikanda simbi yakavharwa sesje kuumbwa, kana kuneta kuburikidza nekudzvinyirira-kudzvinyirira-kudzvinyirira cavity kuchakanganisa maitiro ekuzadza emvura aluminium uye mhando yekukanda. Iyo yakaderera kumanikidzwa kufa ichikanda mold inogona kuneta kuburikidza nemapundu, exhaust magiramu uye exhalog plugs mune yekuparadzanisa, push tsvimbo etc.
Maitiro ekusakura ekuratidzira ari muhurongwa hwekuneta hunofanirwa kuve akanaka kuti afadze pasina kufashukira, gadziriro inonzwisisika inogona kudzivirira kukanganisika kubva pakukora kwakakwana sekuzadza kwakakwana, kusimuka, uye kusununguka. Iyo yekupedzisira inozadza nzvimbo yeiyo aluminium panguva yekudurura, senge zororo reruzivo uye kusimuka kweiyo yepamusoro yeumbi, inoda kuve yakagadzirirwa gasi rinopenya. Tichifunga nezvechokwadi kuti mvura aluminium inoyerera ichipinda mumugodhi wekuputira Kuedza kwakawanda uye kuvandudzwa: Maitiro 1 anoshandisa PoWors Metallurgy akatadza mweya plug, sezvakaratidzwa mumufananidzo 8 (a), kushushikana ndiko kuti mutengo wekugadzira wakakwira kumusoro; Nzira 2 inoshandisa seam-mhando yekubvisa plug ye 0,1 mm, sezvakaratidzwa mumufananidzo 8 (b), kusanzwisisika ndekwekuti kusekerera kwakavharwa nyore nyore mushure mekupenda. Nzira 3 inoshandisa waya-yakatemwa-chetura plug, iyo gap ndeye 0.15 ~ 0.2 mm, sezvakaratidzwa mumufananidzo 8 (c). Zvinokuvadza zvakashata zvakaderera pakubata kwakanaka uye mutengo wakakwira wekugadzira. Yakasiyana yekubvisa plugs inoda kusarudzwa maererano nenzvimbo chaiyo yekukanda. Kazhinji, iyo inotakurirwa uye ine waya yekucheka mapapu inoshandiswa kune iyo cavity yekukanda, uye mhando yeSeam inoshandiswa kune iyo jecha core musoro.
Mufananidzo 8 (3 marudzi ePluust plugs yakakodzera kuderera kumanikidza kufa)
1.6 Kupisa system
Iyo yekukanda yakakura muhukuru uye yakatetepa mumadziro emadziro. Muchimiro chekuyerera kuongororwa, huwandu hwekuyerera hwemvura aluminium pakupera kwekuzadza hakuna kukwana. Icho chikonzero ndechekuti iyo aluminium yakanyanya kureba kuyerera, iyo tembiricha yekudziya yakasimbisa pamberi uye inodonha inoyerera, iyo kusimuka kwekufa, iyo inosimuka yekufa haina kukwanisa kuzadzisa iyo mhedzisiro yekudyisa. Zvichienderana nematambudziko aya, pasina kuchinja gobvu remadziro uye chimiro chekukanda, wedzera tembiricha yemvura aluminium uye kuumbwa kweiyo aluminium, uye kugadzirisa dambudziko rekutonhorera kana kusakwana kwekuvhara. Nekudaro, zvakanyanyisa mvura aluminium tembiricha uye molline tembiricha ichabereka mitsva yemapururu yekunyora kana kupokana nekupokana, zvichikonzerwa nemapepa ekunyanyisa mushure mekukanda. Naizvozvo, zvinodikanwa kusarudza tembiricha yemvura yakakodzera aluminium tembiricha uye inokwereta yakakodzera tembiricha. Sekureva kwaakaitika, tembiricha yemvura aluminium inodzorwa munenge muna 720
Tichifunga nezvehuwandu hukuru, hwakareba rusvingo rwakareba uye kureba kwekukanda, system yekudziya yakaiswa pachikamu chepamusoro chemuumbi. Sezvinoratidzwa mumufananidzo 9, kutungamirirwa kwemurazvo kunotsakatisa pasi uye parutivi rweyekuumbwa kupisa pasi ndege uye parutivi rwekukanda. Zvinoenderana neye-saiti yekudurura mamiriro ezvinhu, gadzirisa nguva yekudzidzira uye murazvo tembiricha yemukati mechidimbu uye roser. Mukushandiswa chaiko, iyo yekudziya system inogona kuve nechokwadi chekungopa iyo fluidity yeiyo aluminium.
Mufananidzo 9 (Kupisa System)
2. MOLD chimiro uye basa rekushanda
Zvinoenderana nekudzvinyirirwa kwakaderera kufa kwekukanda maitiro yakagadzirwa pane iyo yepamusoro mold. Mushure mekunge kudzingwa kwakaumbwa uye kusimbiswa, iyo yepamusoro uye yakadzika mold yakavhurwa kutanga, uyezve dhonza iyo core in 4 mafambiro, uye pakupedzisira ndiro yepamusoro yeiyo mold inosundira kunze kwekuumbwa. Iyo mold chimiro inoratidzwa mumufananidzo 10.
Mufananidzo 10 (MOLD chimiro)
Yakarongedzwa naMay Jiang kubva kuT aluminium
Kutumira Nguva: May-11-2023
